Client Background
- Client: A diversified energy and utilities company operating regulated utilities and electricity generation.
- Industry: Energy and Utilities
- Services: Hydroelectric generation, electric transmission and distribution, natural gas distribution, propane/air distribution and energy services.
- Customers: United States of America
Challenge
The key challenges of the client were tracking and tracing of installed facilities as well as improving maintenance & monitoring activities. The client not only required to improve process efficiency but also to remain in compliance with federal and state gas pipeline safety regulations.
Solution
- Wipro developed a cloud-based application for monitoring gas utility assets and provide capabilities for predictive maintenance of those assets.
- By SAP integration with Field Apps and transfer to GIS database with accurate GPS positions, the client can track the source of truth underneath the ground for future operations and maintenance/ replacement decisions.
- This project leveraged smart technologies like IoT to capture data from the gas pipeline network and machine learning to intelligently set threshold values for generating maintenance alerts.
- Intelligent Pipeline Monitoring allows the Gas Distribution business to monitor the near real-time pressure and sensor data on a visualization layer, quickly act on alarms, dispatch and simplify work completion & update.
- Implementation of SAP Leonardo, IoT and Machine Learning simplified the process and created the scope to scale for the future.
Business Impact
The solution automated the work order creation process and improved process efficiency of the client. The major impacts of the solution include:
- Enhanced “Track & Trace” capabilities reducing recall cycle by 35% and improved asset visibility
- Shorter response time to any pipeline leakage ensuring 18% higher EHS compliance
- Faster repairs and accurate digging reduced the damage by 10% to public property and inconvenience
- Machine learning capabilities analyzing historical data and issue pattern helped with 17% improvement in first time fix
“Wipro joined forces with the customer to achieve the larger aim of a safer and more reliable gas distribution system. Wipro brought forward its best of domain and SAP innovation to make this digital journey a success. The integration with digital core not only catered to the customer’s process efficiencies but also positively impacted health & property.”
- Sundararaman Sankaranarayanan, General Manager and Head of Wipro SAP Digital Practice