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MANUFACTURING SOLUTIONS
Case Study
Production Control Solutions
 
Equipping Sanyo to meet fluctuating consumer demand
 
 
The idea
Better collaboration and quicker decision making to address fluctuating consumer demand.
 
The client
Sanyo is the world’s leading manufacturer of rechargeable batteries. Headquartered in Japan, Sanyo has operations in North America, Europe, Japan and Asia Pacific.
 
The business challenge

8 locations in 5 countries, with 3 languages (English, Taiwanese and Mandarin) were involved in inter-company transactions in the Asia Pacific. Each location followed their own business process model, capturing data differently in disparate AS400 legacy systems. The market is characterized by widely fluctuating demand cycles. Slow decision making meant Sanyo was unable to respond to changes in consumer demand quickly. This in turn led to cost inefficiencies across business units in the region.

 
The solution
Sanyo’s long term objective was to enable quick and effective management decision-making across their batteries and cell operations.
 
Business benefits
Process quality improvement
Interacted sales and manufacturing lead to real time visibility into the supply chain
Sanyo can adjust quickly to changing customer demand cycles without affecting downstream production execution processes
Clear visibility of inventory quantities at any stage of the supply chain
More effective planning for future demand quantities

Improved costing systems
Consistent and standardized understanding of cost component structures across all implementation locations
Better reporting capabilities on profitability of specific product lines
 
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  CUSTOMER SPEAK
  “Wipro’s contribution to our success is extremely appreciated and we are delighted with the entire outcome. They have demonstrated excellent leadership and total process ownership. Looking forward, we are aiming at creating a system that supports “the World’s toughest B2B Customer-based Model” and we continue to look to Wipro for their proactive support and cooperation as a treasured partner”
Junichi Shirai, General Manager
Sanyo Electric Co. Ltd. (Mobile Energy Company)
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