Wipro Technologies - System Integration

Product Engineering Solutions

Industrial Automation

Testimonials
“You (Wipro) understand the requirements of the customer, and give suggestions, etc. like a user therefore it helps a lot. Hereafter we would like you to learn and have more understanding about our products so that we can do various type of work in co-operation as partners.”

Major Controller and Sensors Supplier

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PES Industries

Industrial Automation

System Integration

System design and configuration
PLC, PAC programming
Multi-vendor SCADA integration
Multi-application integration
Third party interfaces
On-site programming and testing
Operator training
L1 / L2 helpdesk, documentation
Troubleshooting

Expertise

Honeywell(Scan 3000, Plantscape), Intellution (Fix), Iconics , Siemens
Wonder ware(InTouch, InSQL, InControl) Cimplicity, Cimplicity Tracker, RSView32
Honeywell Display Builder, Quick Builder, Fix, Genisis32, GraphWorX32, TrendWorX32, AlarmWorX32
PLCs: Schneider, Allen Bradley, Siemens Honeywell, B&R, GE Fanuc

Sample Engagements

Scheduling and Recipe Management for Wafer Plating Machines
Objectives
Real-time control software and HMI increased yield.

Solution

Complex scheduler algorithms
User and recipe management
Optimized carrier control for throughput
Modular design (across machines)
SQL server interface
Alarm / data / event logging
Historical archiving settings
Pump calibration and control
Multi-language switching

Scheduling & Recipe Management for Wafer Plating Machines

Access Control System

PLC Programming for Printer Cartridge Assembly Lines

Objective
Control logic implementation across three zones, MES configurations.

Solution

Collection of machine data for MES system
Machine control-logic implementation - interlocks, permissive, logic and simple loops
added stations for quality checks
- Interfacing to PLCs
- Camera station / vision system
- Pick and place robots
- PLCs for lot and defect-tracking
Auditing, quality logging, reporting, equipment tracking, etc. by MES
Configured the line to run multiple size, colors by single click from SCADA station
Recipe selection and validation
Product integrity
Material tracking
Logic implementation for reworking failed pens due to audit / quality issues
Display activities such as in-cycle, idle, blocked, starved, material stop, machine fault, operator stop on HMI and log the data into database
Log data (good outs, rejects, yield, etc.)
Stage-wise tests: Machines reject cartridges
Stacked-inventory line-balancing (accumulators)