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Precision Machines
Machine Control Software Development Services
Examples of machine control software development services are:
  • Design and development of automation and control systems for precision machines
  • Robotics design
  • Machine simulation, simulator for operator training, simulator for design optimization
  • Reverse engineering
  • Feature enhancement
  • Porting of machine algorithms to new automation platforms
Machine Control Hardware Design Services
Examples of machine control hardware design services are:
  • Electronics hardware design
  • Custom ASIC / system-on-chip design
  • FPGA-based control system design
  • Embedded software for control systems
  • Board support packages for specialized control hardware
  • Obsolescence protection by FPGA-based replacement of obsolete custom ASICs

Sample Engagements

FPD Bonder Machine Control
  • Supports a variety of liquid crystal bonding methods (1& 2 stage)
  • Carries out automatic production, pre-production setting and preparation
  • Handles recipes, data-log, alarms
FPD Bonder Machine

Solutions
  • System study phase:
    • Software study, installation manuals, design documents
    • Re-engineering suggestions

  • Feature enhancement phase:
    • Clearing fault and brittleness of system – complexity, coupling, cohesion
    • Conveyer movement, recipe management, mounting - bonding - panel unloading
    • Multi-tasking and inter-process communication
    • Control units
    • Conductive film tape attachment
    • Pre-bonding and final bonding process
    • Pre-centering and connecting loader
    • Removal of unsuccessful bonded panel
    • Interfaces for VxWorks calls, services, generic automation
    • Graphics library
    • Portability enhancement – decoupling of GUI system and VxWorks components
    • Reducing binary size

  • New generation machine software development:
    • Handles data and services of recognition system and HMI application
    • Machine control on VxWorks
    • Develop machine software, re-use existing components
    • Integrated GUI on .NET
    • Specification and design for panel size, motor addition, etc.
    • Communication components

Microscope based inspection system
Solutions

  • Reverse engineering
  • Base line functional specifications document
  • Base line test document
  • Code analysis
  • Remove code redundancy
  • Feature enhancement
  • New feature implementation.NET porting

Industries ServedspacerServices Offered
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