Industrial Automation
Testimonials
“You (Wipro) understand the requirements of the customer, and give suggestions, etc. like a user therefore it helps a lot. Hereafter we would like you to learn and have more understanding about our products so that we can do various type of work in co-operation as partners.”
Major Controller and Sensors Supplier
|
Home  PES Industries Industrial Automation Factory Automation |
Factory Automation
Our services can be utilized in factory automation and control in operations like:
- Control programming and software solutions
- GUI / HMI, algorithms, networking
- Implementation of factory-wide controls
- Testing and validating control systems
- Hardware – software integration
- Plant-to-enterprise integration
- Machine interfaces
- Assembly-line automation
- Motion, servo / position control algorithms
- Global support, trouble-shooting, help-desk
- Training
Expertise
Software, control programming
- PLC, OCS, DCS, SCADA, MES, AC drives
- Batch control
- Simulation
- Motion and robotics
- RFID
- Plant integration
- Control algorithms
- OPC server
- Historian
Industrial networks
- Profibus DeviceNet CANopen Modbus CCLink, LONTalk, BACNET, KNX, Mil1553
- Device drivers
- DSP, fFilters
- Data compression
- Mechanical
MES
- Schedule management
- Recipe management
- Interfaces to ERP systems
|
Our services cover the entire plant:
- Production and inspection equipment
- Flexible manufacturing systems
Sample Engagement
PLC programming for Printer Cartridge Assembly Lines
Objectives
Control logic implementation across three zones, MES configurations.
Solutions
- Collection of machine data for MES system
- Machine control-logic implementation - interlocks, permissive, logic and simple loops added to stations for quality checks – interfacing to PLC,
camera station / vision system,
pick and place robots,
PLCs for lot and defect-tracking
- Auditing, quality logging, reporting, equipment tracking, etc. by MES
- Configure the line to run multiple size, colors by single click from SCADA station
- Recipe selection and validation
- Product integrity
- Material tracking
- Logic implementation for reworking failed pens due to audit / quality issues
- Display activities such as in-cycle, idle, blocked, starved, material stop, machine fault, operator stop on HMI and log the data into database
- Log data (good outs, rejects, yield, etc..)
- Stage-wise tests: Machines reject cartridges
- Stacked-inventory line-balancing (accumulators)
Equipment
- Allen Bradley ControlLogix PLC’s +
RS-Logix 5000 ladder programming
- RSView32 SCADA software for SCADA & HMI
- RSNetworx for scheduling ControlNet and DeviceNet communication options
- RSSql – Transaction software, DB-to-PLCs
- Bowl feeders, welders, leak testers
- Conveyors for material handling
- RFID readers, weigh scales, material barcode scanners, servo controllers
- Variable Frequency Drive (VFD)
- Safery relays, door interlocks
- Vision systems, pick-n-place and pack robots
- 2D matrix, regionalization laser markers, accumen attach on pen
- Carton erectors
|
|   
 Subscribe to 'Peer Ping' our monthly newsletter
 Request for Information
Events
SPS/IPC Drives/Electric Automation
Date: November, 27 - 29, 2007
Venue: Nuremberg, Germany (Booth No 337, Hall 2 )
Wipro's answers to automation challenges Services for complex machinery automation, instrumentation and more
More Events
News
Wipro-NewLogic and Alereon Demonstrate Wireless USB Dual Role Device Solution
More News
Case Studies
Development of Semiconductor Plant simulator to boost productivity
More Case Studies
White Papers
OPC connectivity to remote monitoring & control
More White Papers
Industrial Automation Brochure |
