Functional Solutions

In response to the current evolving market scenario, manufacturing industries require solutions equipped to meet developing business challenges. We know that high profits, sustainable benefits and manufacturing excellence are greatly valued on competitive scales. Wipro has crafted the following combination of functional solutions, enhanced by unmatched industry and technical expertise to fulfil this need.

Wipro's Solutions

• The Sequencing solutions are based on the priorities and attributes related to specific production units.
• The Scheduling solutions are based on the sequences mentioned above, and involve minimal set-up.
• Both these solutions ensure feasibility and reliability.
• The re-scheduling of operations is quick, easy and effective.
• The Wipro MES organizes alternative and parallel or overlapping operations. These processes calculate time and equipment loading statistics in detail. Any shift in pattern can be observed and adjusted by these methods.

• These solutions provide visibility and transparency. Exhaustive data, such as product personnel, raw material, supplier information, lot and serial numbers, and production conditions are collated. Additionally, any product-related peripherals, alarms, re-work and exceptions are recorded.
• The online tracking function aids in maintaining clarity. Each component’s traceability and the end product usage are recorded with precision.

Quality Control and Regulatory Compliance

• Manufacturing measurements are collected and analyzed in real time to ensure superior product quality control. This is implemented to identify any problems that require attention.
• Corrective action is recommended and implemented. This could involve correlation of the symptoms, processes, actions and results to determine the causes of existing problems.
• SPC/SQC tracking creates trends which help identify and monitor any unmanageable or irregular processes.
• Global Procurement and Supplier Relationship Management

• Wipro's solutions help track, direct, monitor and improve activities that maintain equipment and tools.
• Equipment availability for manufacturing purposes is ensured, while performance efficiency and overall quality is optimized.
• Scheduling for periodic or preventive maintenance and responses to immediate problems are also assured.
• Records of past events or problems are maintained to aid in diagnosing potential problems.

• Data is monitored at different manufacturing operations and displayed in summary reports and graphs.
• Traceability reports are maintained to track a production lot throughout its life cycle.
• Reports are generated to display incoming and outgoing quantities, as well as different product yields during multiple operations. Any losses, their codes and causes are also noted and maintained for review.
• Periodic graphical representation of data—by the hour, shift or day—is generated and stored. This helps in monitoring product trends.