Product Engineering Solutions

Advances in technology, material sciences and data usage are helping organizations improve safety and security, control costs and address obsolescence. The Aerospace & Defense industry has long product lifecycles, is subject to strong regulatory requirements and needs management on a global scale for systems and instrumentation integration. This calls for specialized skills, business and functional knowledge.

How Wipro Helps

Wipro assists airframers, OEMs, Tier 1 & 2 suppliers by offering onsite and offshore technology and engineering services for commercial, tactical and scientific operations to:

  • Support the complete lifecycle of products from R&D, design, software, electronic hardware and mechanical engineering to system assembly, certification and testing
  • Reduce solution costs and development cycles using Lean principles and solution accelerators
  • Capture additional revenue Maintain Repair and Overhaul (MRO) service markets

We have collaborated with customers to ensure faster response and simpler execution prompted by changing industry demands. Our service allows you to side-step the risk of investing in teams and facilities with new skill-sets and capabilities.

Our key differentiators are:

  • A one stop shop experience for complete system development
  • Proven track record and domain expertise across multiple avionics and Defense technologies
  • Ecosystem model involving domain experts, in-house state-of-the-art product compliance and certification facility, manufacturing partners
  • Research collaboration leveraging innovative next-gen aircraft networking technologies
  • Mechanical Engineering Services

    Mechanical Engineering Services

    Airframe Structural Design & Manufacturing

    • Airframe Design - Layout/ detailed design metallic and composites
    • Tooling engineering
    • Engineering liaison
    • Engineering change management
    • Mylar digitization
    • Reverse engineering
    • Digital Manufacturing
    • NC programs & methods engineering

    Airframe Structural Analysis

    • Hand calculations
    • Linear/Non-linear structural analysis
    • Impact analysis
    • Design optimization
    • Dynamic analysis - model and response
    • Fatigue and damage tolerance
    • Structural repair manuals

    Aero Engine Analysis

    • 2D/3D Thermal stress analysis
    • Life prediction
    • Frequency, modal and buckling analysis
    • Blade out analysis
    • Thermo mechanical stress analysis
    • Stress analysis for blade dove tails

    Cabin Interiors

    • Monument conceptual detail design and installation
    • Electrical harness schemes for monument
    • Flammability reports
    • Stress analysis
    • Interface load reports and certification reports for type certification
    • Manufacturing drawings and installation drawing

    Seating Systems

    • Concept design/ layouts
    • Reverse engineering
    • Space Analysis & Modification (SAM) recommendations
    • Service bulletin
    • Assembly integration for variants
    • Interface Load Reports (ILS) and certification reports
    • Stress analysis for seating components
    • Dynamic analysis simulation for various G cases
    • Flammability reports (heat release surface conditions)

    Electrical Systems

    • Electrical wire harness routing and installation
    • Engineering change management
    • Design change proposal
    • Secondary support bracket design and design validation
    • Digital Markup Unit (DMU) clash analysis and resolution

    Avionics/ Defence Electronics Engineering Services

    Avionics/ Defence Electronics Engineering Services


    • Embedded SW (BSP, Drivers, OS, Application) design, development, maintenance, porting, enhancement, customization
    • DO-178B compliant process including certification support

    Electronic Hardware

    • Custom silicon logic design, SoC / ASIC fabrication lifecycle, FPGA design
    • PCB / system design and development
    • DO-254 compliant process including certification support

    Electro-Mechanical Engineering

    • End-to-end electromechanical product development for all avionic products / enclosures
    • Product development / enhancement
    • Detail engineering & analysis
    • Value engineering
    • Proto / manufacturing support

    Testing & Compliance

    • Functional, performance, stress testing of embedded SW and HW
    • Design of ATE, test jigs, bench testing
    • DO160F; MIL Std 461 C, D, E; MIL Std 810 F, JSS 55555 capable testing facility (DGAQA, CEMILAC certified)

    Support Services

    • Technical publications (AMM, CMM, engine manuals, SBs, etc)
    • BPO services
    • L1, L2 and L3 technical support


    • System integration, compliance, SCM
    • Full cycle production support: proto - pilot - volume
    • Manufacturing done at an AS9100 accredited facility

    Avionics Expertise

    • Cabin equipment and IFEC
    • Core systems
    • Displays
    • Communication
    • Navigation
    • Avionics test benches

    Defense Expertise

    • Wireless communication
    • War gaming and simulation
    • Public safety and homeland security
    • Secure processors and RTOS

    Product Compliance and Certification Facility - Tarang

    Product Compliance and Certification Facility - Tarang
    • A one-of-its-kind product and system test facility equipped to perform mechanical, environmental, electromagnetic interference and compatibility and reliability testing
    • NABL (ISO/IEC 17025) accredited and CEMILAC & DGAQA approved
    • Wipro conducts pre-qualification, qualification & Safety of Flight (SOF) tests on Line Replaceable Unit (LRU), and ruggedization for global avionics and defense requirements