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Home Case studies Interoperability Testing


Testing a Motion Controller tool
 
 
The customer
A global leader in the Industrial Automation industry that required a GUI based motion control (MC) tool to manage its own MC unit.
 
The challenge
The MC unit is capable of controlling thirty axes. The customer required the tool to set various parameters in the MC unit and to enable the MC unit to perform advanced motion control operations. The tool would be used in the following areas:
Printing tiles using rotary print process.
Packing Systems
Robotics
Tool making machines
Semiconductor pick-and-place installations
PCB drilling machines and routers
 
The solution

Wipro took complete ownership of the tool and detected and fixed defects. Our engineers understood the mechanisms of Industrial Automation products and used advanced methodologies and tools to execute the tests. We used the orthogonal array approach to define test cases and used the Winrunner tool for automated testing. Bugzilla was used to track defects. Memory leaks within the component were checked.

Our test engineers carried out unit testing on the tool alongside its’ development. We also performed integration testing, system testing and acceptance testing. Our team tested the communication of the MC tool with the PLC (programmable logic controller) and performed overall performance testing for speed, reliability, stress and flexibility. A strategy for weekly regression testing to check intermediate build releases was put in place. In all more than 2750 test cases were developed.

 
The benefits
Our client’s product was rendered more robust through the testing activities undertaken. We ensured that the client’s product had 100% test coverage and reduced field trial defects to nil. During the various phases of testing we uncovered close to 2000 defects which were then tracked and fixed. Our team wrote test scripts to automate most of the test process to reduce the overall time taken for testing. Our client gave us the highest rating in feedback for our testing services.

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